High-Speed Lines
León - Asturias High-Speed Line
EUROPEAN UNION

During the period 2000-2006 co-financing was provided as follows:
- By the European Regional Development Fund (ERDF) through the Castile-León Integrated Operational Programme and the Asturias Integrated Operational Programme, the track bed works for the Pajares Tunnels, with financing amounting to 284.0 and 107.9 million euros, respectively.
- By RTE-T (Trans-European Transport Networks), funding for the studies and projects, amounting to 3.2 million euros.
During the period 2007-2013 co-financing will be provided as follows.
- By the Cohesion Fund as part of the Operational Programme of the ERDF Cohesion Fund, the track bed works for the La Robla – Pajares Tunnels and Pajares Tunnels – Pola de Lena subsections, the supply and assembly of tracks and facilities, and various additional actions inside the Pajares tunnels, with estimated funding of 389 millions of euros.
(Information valid at 31 December 2011)
NEW RAIL ACCESS BETWEEN THE CENTRE OF SPAIN AND ASTURIAS

Construction of the new railway line will link León and Asturias with a modern high-speed line, permitting both passenger and freight trains to run. Because of this, the line is highly important socioeconomically for the territorial structure of Spain.
With a total estimated investment of 3.006 billion euros, the works to overcome the Cantabria Mountain Range are a great challenge for engineering, in Europe and globally, because of the geological and morphological diversity of these mountains.
The current Puerto de Pajares Railway Pass
From time immemorial the Cantabria Mountain Range has been an almost impassable obstacle between the plateau and the north of the peninsula, and has historically represented a natural barrier for communications between the principality and the Castile-León plateau. Opening a railway pass to and from Asturias became a priority during the second half of the 19th century.
More than 120 years have gone by since the official opening of the Puerto de Pajares railway on 15 August 1884 by King Alfonso XII and Queen María Cristina, but the track route has hardly changed, with several distinctive aspects such as the continuous series of tunnels, the winding route, with some curves with a radius of less than 300 metres, and the steep ramps and slopes.

Present conventional line data, La Robla (León) - Pola de Lena (Asturias) section
- Distance 83 km
- Average cruising speed: 60 km/h
- Tunnels: 79
- Maximum permitted speed (depending on the type of train): 105 km/h
The Pajares New Line

The Pajares New Line is part of the León–Asturias Line, belonging to the High-Speed North-Northwest Corridor. It is specifically located in the section between La Robla (León) and Pola de Lena (Asturias), in the central hub of this line, between the León - La Robla and Pola de Lena - Oviedo sections.
It is 49.7 km long and, in addition to the construction of two main Pajares tunnels, between Pola de Gordón (León) and Telledo (Asturias), includes the outer stretches in the direction of La Robla and Pola de Lena.
The Pajares Tunnels, approximately 25 km in length, will be the sixth longest in Europe and the seventh in the world. Another important tunnel to be built is Pontones, 6 km long.
The construction of these Tunnels allows the natural wall that the Puerto de Pajares mountainous massif has represented historically to be crossed, while ensuring a high-speed connection between Madrid, Castile-León and Asturias.
The distance between Asturias and Castile-León will be shortened by 33 km in relation to the current railway route, with a new route designed with high-speed parameters, where trains will be able to reach speeds of over 250 km/h.
The time taken to travel along the new line will be approximately 15 minutes.
The project includes the links with the current León-Gijón conventional gauge line, near La Robla and in Pola de Lena station.
Track gauge

The Pajares New Line will be suitable for passenger and freight trains. Thus, not only the citizens, but also Asturian companies will benefit from the advantages offered by the new railway access to Asturias.
Maximum optimisation, operating capacity and efficiency of the new infrastructure will be achieved through the installation, during a first stage, of Iberian gauge (1,668 mm).
Thanks to this solution, freight trains will also be able to use the new infrastructure, thus avoiding the winding and slow route of the current conventional network. Railway traffic from the Asturian ports of Gijón and Avilés bound for the central plateau will be boosted with this measure.
Subsequently, in a second stage, the third international track will be laid, which will enable passenger and freight traffic using UIC gauge.
Sections in new line
- La Robla-Pajares Tunnels (9.4 km)
It runs entirely along a double-track bed. It includes the construction of 6 tunnels, 3 viaducts and a siding station (PAET) in La Robla, which will serve as a safety control centre for the Pajares Tunnels. The link with the current León-Gijón line is located in this section, in the outskirts of La Robla - Pajares Tunnels (25 km)
Its construction was divided into 4 batches, which include the construction of two tubes, one for each track, 24.6 km long; two access galleries in Folledo and Buiza (province and León), and two parallel viaducts over the River Huerna in the northern exit to the tunnels. With two other contracts, the waterproofing and drainage reinforcement works, construction of platforms, canalisation and refurbishment of the Folledo and Buiza galleries are carried out. - Pajares-Sotiello Tunnels (6.1 km)
It runs along two single-track beds. It includes the construction of one double tunnel and one double viaduct. - Sotiello-Campomanes (4.3 km)
The first 2.6 km run on two single-track beds and the rest on a double-track bed. It includes the construction of 2 tunnels, 3 viaducts and a siding station (PAET) in Campomanes. Construction of a siding station (PAET) in Campomanes has been planned, which will also serve as a safety control centre for the Pajares Tunnels. - Campomanes-Pola de Lena (4.9 km)
It runs entirely along a double-track bed. It includes the construction of 2 tunnels and 2 viaducts. The link with the current León-Gijón line is located in this section, next to the Pola de Lena (Asturias) station.
THE PAJARES TUNNELS

Due to geological and morphological complications to be overcome in the mountain massif, the Pajares Tunnels represent a great engineering challenge, similar in scale to the Guadarrama Tunnels on the Madrid-Segovia-Valladolid High-Speed Line, of which it is an extension towards the north of the Peninsula.
The heterogeneity of the formations to be passed through during the works made it necessary to design a truly wide range of structural elements for the tunnel linings, which were defined based on the geological and geotechnical studies undertaken for the drafting of the projects, and taking account of ADIF’s experience in building major tunnels.

Basic tunnel data
- 2 single-track tunnels
- Distance: 25 km
- Continuous longitudinal gradient of 16.8 thousandths, downward direction towards Asturias
- Circular section: 8.5 m diameter
- Surface area: 52 m2
- Connecting galleries: every 400 m
- Distance between the axes of both passages: 50 metres in the interior of the massif
Safety in the tunnels

The safety of all workers is the most important factor in creating tunnels of this size. From this point of view, tunnel boring machines have represented a breakthrough in tunnel construction.
Work safety plans are set out through two operational plans: the Health and Safety Plan, and the Self-protection and Emergency Plan (PAE).
To maintain the highest level of safety, the tunnels will have interconnecting galleries every 400 metres, which will facilitate maintenance tasks and evacuation, if necessary.
There is a preferred stopping point halfway along its 25 km, prepared for evacuations in case of any emergencies. If a train suffers an incident (breakdown, supply fault, etc.) it can stop so that passengers can be transferred to another train or be evacuated to the exterior through the Buiza access gallery.
Control centres will be located in La Robla (León) and Campomanes (Asturias) for safety in the Pajares Tunnels.
Tunnel boring machines

Another characteristic element in this type of work is the use of tunnel boring machines (TBMs).
Five TBMs were used to excavate the Pajares tunnels.
These machines are used to excavate hard rock, but are based on different technologies in order to provide solutions for each type of ground.
Safety is the fundamental and main advantage offered by this type of machines, since the tunnel excavation and propping take place inside the machine's protective shield. They also allow the tunnel's final lining to be put in place. In this way, with the placement of the prefabricated, reinforced concrete key segments, the tunnel structure is left totally finished as the tunnelling machine progresses.
Commitment to the Environment
Environmental protection actions will be carried out throughout the work in order to ensure railway integration into the environment.
In this regard, and in order to safeguard the natural richness of the territory crossed by the Pajares New Line, an environmental protection policy has been applied as one of the strategic priorities of the Administrator of Railway Infrastructures (ADIF).
Planning and building a base tunnel 25 km long involves a clear commitment to minimising the environmental impact that can be caused by a high-speed railway line. In this case, the impact is limited to the tunnel mouths, the material resulting from excavation and the implementation of auxiliary worksite systems.
The most significant environmental actions include:
- Waste control.
- The material is carried on a conveyor belt to the controlled landfill for inert waste (DCRI) to avoid heavy lorry traffic in the area.
- Protection of the River Huerna according to Northern Water Authority parameters.
- Treatment and protection of hydrological systems: water purification, waste water treatment, industrial water treatment facility, flood containment tanks.
- Reduction of pollutant emissions into the atmosphere.
- Regeneration and environmental enhancement in tunnel mouth areas and DCRI.
- Environmental integration and compensation measures in accordance with the Environmental Impact Statement: laying out of topsoil, hydrosowing, sowing.
- Planting of indigenous species: hazel nut trees, chestnut trees, oak trees, poplar, willow, birch, lime trees, rowan trees, holly (main sustenance for capercaillies) and cherry trees (main sustenance for brown bears).
- Fauna protection: partnership agreement between ADIF and the Brown Bear Foundation for the monitoring, control of conservation measures and protection of the natural habitat of the Iberian brown bear (ursus arctos) in the construction area of the Pajares Tunnels.
- Environmentally-friendly geological surveys with capercaillie leks.

Related Links

- Video: Excavation of the Pajares Tunnels
The video includes the main phases of one of the most significant Spanish engineering works: the construction of the Pajares tunnels, a historical challenge in the improvement of communications in our country. The technicians who participated in the excavation and the construction faced these challenges due to the great complexity of the works. - Video: Pajares Tunnels. From the 19th to the 21st century (July 2009)
Programme made on the occasion of the joining of the Western tube of the Pajares tunnels. It compares the construction of the first Pajares line in the 19th century with the high-speed line being built at present. It describes the construction methods used in both centuries and the safety and environmental protection measures implemented in the current project. - Video: Pajares high-speed line - TPA (March 2011)
Report produced and broadcast by the Television of the Principality of Asturias within the series “On a large scale”. It describes the high-speed railway works carried out at the Pajares mountain pass. - Video: Informe Semanal. Pajares, la montaña vencida (November 2009)
Report on the Pajares tunnels broadcast by Informe Semanal on 28/11/2009. - Video: Joining of the Eastern Pajares tunnel (September 2008)
Summary of the historic ceremony of the joining of the Eastern Pajares tunnel, held on 13 September 2008. The Prime Minister, Jose Luis Rodriguez Zapatero, visited the construction site and later spoke to a worker from El Bierzo, who started the tunnel boring machine to proceed to the joining. - Video: Western Pajares Tunnel joining (July 2009)
On 11 July 2009, the minister of Public Works, José Blanco, attended the joining of the second Pajares tunnel.